New horizontal design, light and convenient, automatic pumping, and hopper can be added for paste with large viscosity. Manual and automatic mutual switching function: when the machine is in the "automatic" state, the machine will automatically carry out continuous filling according to the set speed. When the machine is in the "manual" state, the operator steps on the pedal to realize filling. If he keeps stepping on it, it will also change to the state of automatic continuous filling. Drip proof filling system: when filling, the cylinder moves up and down to drive the bulkhead. The material cylinder and tee are connected by handcuffs without any special tools, which is very convenient for loading, unloading and cleaning. Excellent accessories can be selected. Put the liquid inlet pipe into the cleaning solution and fill it several times until the cleaning is completed. This series of filling machine is a plunger type filling machine with self-priming filling. The materials are extracted by the piston driven by the cylinder into the metering cylinder, and then injected into the container through the material pipe by the pneumatic piston. The filling volume is determined by adjusting the cylinder stroke.

a. Needle filling head:

It is suitable for filling small caliber bottles and hose packaging products. The diameter and length of the needle can be customized according to the specific size of the container.

b. Rotary / ball valve control system:

It is suitable for materials with different viscosities and particles, and can solve various pressure problems caused by high-level and high-pressure feeding.

c. Hopper:

It is recommended to configure when filling products with high viscosity, so as to achieve better filling effect.

Principle and characteristics of liquid filling machine

A. The filling machine is a full-automatic quantitative liquid filling machine, which is suitable for filling all kinds of oils, such as lubricating oil and edible oil.

B. The machine is equipped with touch screen, frequency conversion speed regulating conveyor belt 8m, automatic induction capping machine and vacuum drip proof device.

C. The filling machine has the characteristics of beautiful appearance, high filling precision, convenient adjustment and easy operation.

1. Human machine interface, directly set the filling volume;

2. PLC program control, frequency converter speed regulation, linear filling;

3. High precision volumetric flowmeter, quantitative accuracy and reliability;

4. Mechanical seal and vacuum back suction double anti drip;

5. High efficiency filling with double flow rate from fast to slow.

Classification of liquid filling machines

Due to the wide range of liquid filling machinery, there are many kinds of liquid filling machinery, and there are corresponding filling equipment according to different classifications. According to the filling principle, liquid filling machine can be divided into atmospheric filling machine, pressure filling machine, vacuum filling machine and automatic quantitative liquid filling machine. According to the type of filling operation, it can be divided into full-automatic liquid filling machine and semi-automatic liquid filling machine. According to the filling type, it can be divided into diluted liquid filling machine, concentrated liquid filling machine and oil filling machine.

atmospherical pressure filling machine

Atmospheric pressure filling machine is filling by liquid self weight under atmospheric pressure. This kind of filling machine is divided into regular filling and constant volume filling. It is only suitable for filling low viscosity liquid without gas, such as milk, wine, etc. Pressure filling machine pressure filling machine is to fill at a higher pressure than the atmospheric pressure, which can also be divided into two types: one is that the pressure in the liquid storage cylinder is equal to the pressure in the bottle, and the liquid flows into the bottle by its own weight, which is called isobaric filling; The other is that the pressure in the liquid storage cylinder is higher than that in the bottle, and the liquid flows into the bottle by pressure difference. This method is often used in high-speed production lines. Pressure filling machine is suitable for filling liquid containing gas, such as beer, soda, champagne, etc.

Vacuum filling machine

The vacuum filling machine is used for filling when the pressure in the bottle is lower than the atmospheric pressure. The filling machine has the advantages of simple structure, high efficiency and wide application range for the viscosity of materials, such as oil, syrup, fruit wine, etc.

Automatic quantitative liquid filling machine

Product Name: automatic quantitative liquid filling machine

technical parameter

Power supply power: AC220V 50Hz 400W

Filling speed: 800-3500 bottles / hour

Filling accuracy: ± 1%

Filling range: 10-1000ml

Overall weight: 70kg

Host size: 500 × four hundred × 1100mm

Principle characteristics http://www.ysjxpack.cn/

It is suitable for filling toxic, corrosive and volatile liquids, such as pesticides, toluene, xylene, liquid fertilizer, veterinary drugs

Disinfectant, oral liquid, alcohol and other materials.

1. High speed, high precision, precision solenoid valve metering;

2. Convenient adjustment of filling volume: the filling time can be adjusted internally through the keyboard or the filling head can be changed continuously;

3. It is made of stainless steel and corrosion-resistant materials, with few vulnerable parts and convenient cleaning, maintenance and replacement of materials;

4. Adjust the height of the workbench, which can be used for packaging containers of different sizes;

5. Equipped with automatic feeding device and material recovery interface to minimize waste.

Automatic liquid filling machine

The automatic piston liquid filling machine is improved on the basis of the original filling machine series products, and some additional functions are added. It makes the product more simple and convenient in operation, accuracy error, installation adjustment, equipment cleaning, maintenance and so on. It is widely used in daily chemical, oil and other industries, and can fill different high viscosity fluids. The machine has compact and reasonable design, simple and beautiful appearance, and convenient adjustment of filling volume.

Semi automatic liquid filling machine

The semi-automatic filling machine adopts a single head plunger quantitative filling device. The machine realizes the quantitative supply of materials by adjusting the moving distance of the plunger, and makes arbitrary adjustment according to different filling quantities within the metering range. The utility model has the advantages of simple operation and quantitative discharge. It has the characteristics of accurate measurement and simple structure. It is made of stainless steel, which meets the hygienic requirements of food and pharmaceutical production. It is widely used for quantitative filling of paste and liquid in daily chemical, pharmaceutical, food, chemical and other industries, as well as quantitative filling of sealed hose.

Oil filling machine

The oil filling machine adopts the quantitative cup structure, which drives the cylinder piston to move repeatedly through the cylinder to fill the oil quantitatively

Bottle filling, high quantitative accuracy and fast filling speed; It is used for filling, sub packaging and metering of lubricating oil, edible oil, barreled wine, chemical products, spices and other oils, oils, oil products and liquid materials.

Four vacuum perfumes filling machine

Four vacuum perfume filling machines form vacuum environment system (vacuum bottle filling head filling bottle - filling head silicone tube). Vacuum suction makes the material fill into the bottle. When the material in the bottle rises to the height of the outer sleeve of the filling head. It is suitable for men / women perfume, fruit juice, carbonated drinks, alcoholic beverages, mineral water, pure water, hair care products, skin care products, cosmetics, cleaning, washing products, oral liquid, liquid medicine and other liquid filling industries.

Technical parameters:

Power: 0.3 (kw)

Overall dimension: refer to the real object

Number of filling heads: 4

Filling volume: 10 ~ 500 (ML)

Applicable bottle height: Unlimited (mm)

Applicable bottle diameter: Unlimited (mm)

Production capacity: 40 ~ 80 (can / min)

Filling accuracy: 0.3 (%)

Filling type: / bottle

Working principle: vacuum condition [2]

General process of liquid filling machine

The boxes with empty bottles are stacked on the pallets, sent to the pallet unloading machine by the conveyor belt, and the pallets are unloaded one by one. The boxes are sent to the unloading machine with the conveyor belt, and the empty bottles are taken out from the boxes. The empty boxes are sent to the washing machine by the conveyor belt, cleaned, and then transported to the packing machine, so that the bottles containing drinks can be loaded into them. The empty bottles taken out from the unloading machine are sent to the bottle washing machine for disinfection and cleaning by another conveyor belt. After being inspected by the bottle inspection machine and meeting the cleaning standards, they enter the filling machine and capping machine. The beverage is loaded into the bottle by the filling machine. The bottles filled with drinks are capped and sealed by the capping machine and transported to the labeling machine for labeling. After labeling, they are sent to the packing machine for loading into the box, and then sent to the pallet stacking machine for stacking on the pallet and sent to the warehouse.

Application scope of liquid filling machine

The liquid filling machine is mainly used for lotion, nursing liquid, oral liquid, disinfectant, eye wash, nutrient liquid, wine

Liquid filling for injection, pesticide, medicine, perfume, edible oil, lubricating oil and special industries.

Full automatic liquid filling machine RG6T-6G

Main purpose

The filling machine is widely used in daily chemical, oil and other industries, and can fill different liquid products.

technical parameter

Filling speed: 60-100 bottles / min

Filling accuracy: ≤± 1%

Current: 3A

Power supply: 220 / 110V 50 / 60Hz

Power: 500W

Air pressure: 0.4 - 0.6MPa

Optional model: 5-60ml 10-125ml 25-250ml 50-500ml 100-1000ml 250-2500ml

500-5000ml

Principle and features a. RG6T-6G filling machine is improved and designed on the basis of referring to similar foreign products, and some parts are added

Additional functions.

B. Make the product more convenient in operation, precision error, installation adjustment, equipment cleaning, maintenance, etc

Add simple and convenient.

C. The machine has the advantages of compact and reasonable design, simple and beautiful appearance and convenient adjustment of filling volume.

D. The machine has six filling heads, driven by six cylinders, filling materials more quickly and accurately.

E. The pneumatic components of FESTO in Germany, AIRTAC in Taiwan and electronic control components of delta in Taiwan are adopted, with stable performance.

F. The material contact part is made of 316L stainless steel.

G. The filling machine adopts Korean optical eye device, Taiwan PLC, touch screen, frequency converter and French electrical components.

H. Convenient adjustment, no filling without bottle, accurate filling volume and counting function.

1. The filling bulkhead with anti drip and wire drawing and the filling lifting system of anti high foam products are adopted to ensure the positioning of the bottle mouth

Positioning system and liquid level control system.

Maintenance knowledge

1、 The machine cannot be started:

1. Turn on the power supply, turn on the power switch and check the fuse.

2. Release the emergency stop button.

3. Turn on the air pressure and keep it at about 6kg.

4. Check whether the switching power supply has DC24V power output.

5. Check whether the communication line between the touch screen and PLC is loose.

2： No blanking:

1. Check the air pressure, and check the touch screen under the maintenance mode screen.

2. Whether the nozzle is closed and check the circuit.

3. Feeding.

4. Check the air pressure, check whether the injection cylinder and cylinder are dead together, and check whether the blanking nozzle on the touch screen maintenance mode screen is closed

Close and check the circuit.

3： Inaccurate filling dose:

1. Check the feeding system.

2. Filter materials and clean pipes.

3. Replace the sealing ring of pneumatic valve, air leakage of air pipe and pneumatic valve.

4. Clean and replace the solenoid valve.

5. Clean and replace the silencing gas.

6. Adjust the ball valve to reduce the impact force and increase the diving depth.

7. Replace O-ring.

8. Adjust the magnetic switch of injection cylinder.

4： Leakage:

1. Tighten the blanking nozzle and replace the sealing gasket of the blanking nozzle.

2. Replace the blanking pipe.

3. Clean the pneumatic valve and replace the sealing gasket of the pneumatic valve.

4. Replace the sealing ring of injection cylinder.